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  1. Machines
  3. Cold Chamber Die Casting Machine HCD-C Series

Cold Chamber Die Casting Machine Manufacturer

We are one of the professional cold chamber die casting machine manufacturers. The design of the Haichen C series horizontal cold chamber die-casting machine is mainly based on the JB/T8083-2000, JB/T8084.1-2000, JB/T8084.2-2000 cold chamber die-casting machine industry standards implemented by the National Machinery Bureau on January 1, 2001, as well as relevant national safety standards and EU CE safety standards about die casting machine.

In addition, the product serialization requirements of Ningbo Haichen High Tech Machinery Co., Ltd. and the high-end configuration positioning of die-casting machine products are carefully designed.

All designs adopt computer-aided design (CAD/CAE), and finite element analysis is conducted on all key exposed components during the design process for the haichen cold chamber die-casting machine.

The hydraulic and electrical systems of the Haichen C series cold chamber die-casting machine adopt components from well-known European, American, and Japanese manufacturers, with a reasonable product structure design and safe and reliable operation.

Haichen C series cold chamber die casting machine suit for the material aluminum. The machine tonnage coved from 90ton to 1600ton.

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    Stages of Injection

    Slow Injection

    Second Fast

    Intens Injection

    The Haichen C series horizontal cold chamber die-casting machine has injection control, which has four stages: slow injection, first fast, second fast, and intens injection. Compared to the machines with only three-stage control, the injection control is more accurate. A machine with a 3-stage injection control has no transition between slow and fast injection and cannot achieve good linear acceleration. It isn’t easy to control the smooth acceleration of aluminum liquid in product production. Our Haichen C series horizontal cold chamber die-casting machine can quickly and effectively manage the acceleration from slow to fast injection. More responsive

    Injection position controll

    The injection position is controlled by a magnetic grating ruler

    A magnetic grating ruler controls the injection of the Haichen C series horizontal cold chamber die-casting machine, through computer PLC, direct control, changes, and adjustments of the four-stage injection position. Compared with machines that still use manual control with displacement sensing, requiring operators to walk to the back and make multiple manual adjustments, Haichen machine is much safer and simpler. And the power control is more precise.

    Better injection force adjustment

    The Haichen C series horizontal cold chamber die-casting machine matches the corresponding displacement motor power, and the injection pressure of the die-casting machine reaches 8m/s during idle operation. At the same time, the effective volume of the pump is matched, which not only increases the injection pressure but also accelerates the charging time, shortening the machine’s operating time.

    Intens injection control

    A pressure sensor controls the pressurization of the Haichen C series horizontal cold chamber die-casting machine. Intens pressure and charging will be more stable. More suitable for producing high-precision products. And it can effectively improve the cleanliness and aesthetics of the product appearance.

    Optimal design

    You can optimize the design of a diagonal-arranged curved elbow with five support points of the clamping unit. The template and key load-bearing components have undergone finite element analysis of the static and dynamic characteristics of the metal structure during design, with reasonable stress distribution and high clamping accuracy. Compared to other companies’ straight row curved elbow five-point locking structure, the inclined row structure has the advantages of higher locking strength and better stability.

    Tie bar distance

    The Haichen C series horizontal cold chamber die-casting machine has a broader template size, which increases the distance between the tie bars. At the same time, the mold capacity has been increased. Thus, for machines of the same tonnage, Haichen’s die-casting machine can use larger molds.

    Opening strock

    The Haichen C series horizontal cold chamber die-casting has a longer curved arm between the movable template and the tail plate. This results in greater movement space and increased mold opening travel.

    Ejection force

    The Haichen C series horizontal cold chamber die-casting machine has increased the ejection cylinder, thereby increasing the ejection force and effectively ejecting products. It’s also faster.

    Controller

    The Haichen C series horizontal cold chamber die-casting machine uses Siemens PLC.
    The operating system has a multilingual interface.
    There is also a module number storage function. It can store parameter settings for multiple molds.

    PLC： Siemens Controller
    Languages： English， Russian， Spanish， Arabic, Chinese…
    Moulds recorder Contactor： Schneider

    Machinning

    Mechanical parts used by the company.

    accuracyThe parallelism error of dynamic and static plates under heavy load shall not exceed 0.12mm
    The no-load parallelism error of the dynamic and static plates shall not exceed 0.24mm
    The average elongation error of the four tie rod under heavy load shall not exceed 0.1mm
    The overlap error between the axis of the injection chamber and the injection piston rod shall not exceed 0.14mm

                      DIE CASTING MACHINE CONFIGURATION

    MODELCLOD CHAMBER
    ControlMITSUBISHI
    Oil pumpvickers/sannishi
    Directional valvevickers/Rexroth
    PQ valveHNC/YUKEN
    Position SwitchSCHNEIDER
    SealsBUSAK+SHAMBAN/VALQUA
    Auto  mold thickness adjustmentYES
    Automatic Sprayer UnitOptional
    Automatic ExtractorOptional
    Automatic LadlerOptional
    NINGBO HAICHEN MACHINERY CO., LTD

    MOLD CLOSING UNITS

    Electronic Scaling Control For Mold Open CloseS
    Mold Closing Low-Voltage Protection FunctionS
    Computer Determining Of Mold Locking Farce And Automatic AdjustingFunctionS
    Oil Pressure Motor Adjusting Mechanism Of Gear SystemS
    Movable Mold Board Oiliness BearingS
    Multi-Time And Multi-Stroke Oil Pressure Lift-Out SettingS
    Lift-Out Holding Time Setting FunctionS
    Draw -Back Holding Time Setting FunctionS
    Core-Drawing Control Of Two Groups Of Before Forming And After FormingS
    Automatic Toggle Lubrication System With Low-Pressure, Low Oil Quantity Alarm FunctionS
    Alarm Function For Lubrication System Wire BreakingS

    INJECTION SYSTEM UNITS

    Two Step Press-Injection Control SystemS
    Specially Designed Pressure Increasing Control SystemS
    Standardized Large Bore Logical Valve Of Press-Injection SystemS
    Standard Equipped: S

    HYDRAULIC SYSTEM

    Two Group Hydraulic Core Drawing Control SystemS
    Independent Control For Drawing In/Out Pressure And SpeedS
    Pressure Meters Indication Of Large And Small PumpsS
    Pressure Meter Indication Of Press Injection CylinderS
    Pressure Meter Indication Of Increased PressureS
    Nitrogen Pressure Indication Of Quick And Pressure Increasing AccumulatorS
    nlet Oil Filter Of Hydraulic PumpS
    Choke Alarm For Oil Sucking And Oil FilterS
    Over-Pressure Alarm Of SystemS
    Double-Pump, Double Pole Scaling Valve SystemS
    Slow Press-Injection Scaling Control SystemS

    CONTROL SYSTEM

    The Forming Cycle Time And Finished Products Calculation
    Zero Resetting Of Finished Products Calculation
    Abnormal Condition Warn Lighting And Buzzer Alarm
    Mold Parameters Storage Function(60groups)
    Monitoring Of Input/Output Condition
    Safe Device For Front And Rear Emergency Stop
    Standard Equipped: S Selection Equipped:O

    COLD CHAMBER DIE CASTING MACHINE CONFIGURATION

    MOLD CLOSING UNITS
    Automatic Taking MachineO
    Automatic Mist ProjectorO
    Electronic Scaling For Lift-Out MotionO
    Lift-Out Function During Mold OpenO
    Simultaneous Core Drawing Function Of Mold OpenO
    INJECTION SYSTEM UNITS
    Automatic Lubrication System Of MonkeyO
    Slow Press-Injection Scaling Control SystemO
    Automatic Soup FeederO
    Quick Press, Pressure Increasing Scaling Control SystemO
    Electric-injection furnaceO
    HYDRAULIC SYSTEM
    Returned Oil FilterO
    Quick Press-Injection, Pressure Increasing Control SystemO
    HCD25-C25 T
    Machine Die-Locking Force – Metric (Metric Tons)    		240*240 MM
    Tie Bar Distance    		0.3 KG
    Max Casting Volume(AL)    		320-120 mm
    Max-Min Die thickness
    HCD38-C38 T
    Machine Die-Locking Force – Metric (Metric Tons)    		270*270 MM
    Tie Bar Distance    		0.4 KG
    Max Casting Volume(AL)    		320-120 mm
    Max-Min Die thickness
    HCD90-C90 T
    Machine Die-Locking Force – Metric (Metric Tons)    		360*360 MM
    Tie Bar Distance    		0.6 KG
    Max Casting Volume(AL)    		360-160 mm
    Max-Min Die thickness
    HCD130-C130 T
    Machine Die-Locking Force – Metric (Metric Tons)    		430*430 MM
    Tie Bar Distance    		1.2 KG
    Max Casting Volume(AL)    		500-250 mm
    Max-Min Die thickness
    HCD140-C140 T
    Machine Die-Locking Force – Metric (Metric Tons)    		430*430 MM
    Tie Bar Distance    		0.8 KG,1.2 KG
    Max Casting Volume(AL)    		500-250 mm
    Max-Min Die thickness
    HCD200-C200 T
    Machine Die-Locking Force – Metric (Metric Tons)    		480*480 MM
    Tie Bar Distance    		1.3 KG,1.9 KG
    Max Casting Volume(AL)    		580-200 mm
    Max-Min Die thickness
    HCD300-C300 T
    Machine Die-Locking Force – Metric (Metric Tons)    		580*580 MM
    Tie Bar Distance    		1.6 KG,2.2 KG,3.1 KG
    Max Casting Volume(AL)    		680-250 mm
    Max-Min Die thickness
    HCD480-C480 T
    Machine Die-Locking Force – Metric (Metric Tons)    		660*660 MM
    Tie Bar Distance    		2.7 KG,3.6 KG,4.5 KG
    Max Casting Volume(AL)    		700-300 mm
    Max-Min Die thickness
    HCD580-C580 T
    Machine Die-Locking Force – Metric (Metric Tons)    		760*760 MM
    Tie Bar Distance    		4.1 KG,5.4 KG,6.8 KG
    Max Casting Volume(AL)    		850-320 mm
    Max-Min Die thickness
    HCD680-C680 T
    Machine Die-Locking Force – Metric (Metric Tons)    		860*860 MM
    Tie Bar Distance    		4.3 KG,5.7 KG,7.2 KG
    Max Casting Volume(AL)    		900-350 mm
    Max-Min Die thickness
    HCD880-C880 T
    Machine Die-Locking Force – Metric (Metric Tons)    		910*910 MM
    Tie Bar Distance    		6.7 KG,8.4 KG,10.4 KG
    Max Casting Volume(AL)    		950-450 mm
    Max-Min Die thickness
    HCD1080-C1080 T
    Machine Die-Locking Force – Metric (Metric Tons)    		1030*1030 MM
    Tie Bar Distance    		9.9 KG,12 KG,14.8 KG,17.5 KG
    Max Casting Volume(AL)    		1150-450 mm
    Max-Min Die thickness
    HCD1380-C1380 T
    Machine Die-Locking Force – Metric (Metric Tons)    		1100*1100 MM
    Tie Bar Distance    		13-25 KG
    Max Casting Volume(AL)    		1200-450 mm
    Max-Min Die thickness
    HCD1680-C1680 T
    Machine Die-Locking Force – Metric (Metric Tons)    		1180*1180 MM
    Tie Bar Distance    		17-32 KG
    Max Casting Volume(AL)    		1400-500 mm
    Max-Min Die thickness
    HCD2080-C2080 T
    Machine Die-Locking Force – Metric (Metric Tons)    		1350*1350 MM
    Tie Bar Distance    		25-42 KG
    Max Casting Volume(AL)    		1600-650 mm
    Max-Min Die thickness

    RULES OF GUARANTEE PERIOD FOR DIE CASTING MACHINE

    WELCOME TO USE    “HAICHEN”  DIE CASTING MACHINE,HERE UNDER IS THE
    RULES OF GUARANTEE PERIOD.
    1. THE STARTING DATE FOR GUARANTEE PERIOD WILL BE CALCULATED FROM THE DATE THE
    MACHINE IS SHIPPED FROM HAICHEN
    2. CUSTOMER CAN ENJOY THE FOLLOWING GUARANTEE SERVICE DURING THE GUARANTEE
    PERIOD ONLY UNDER THE CONDITION THAT THEY OPERATE HAICHEN MACHINE CORRECTLY
    WITH RIGHT MATERIAL AND NORMAL OPERATION.
    3. THE CATEGORY AND INSTRUCTION OF THE MAIN GUARANTEE ITEMS (REFER TO THE FOLLOWING
    CLOD CHAMBER DIE CASTING MACHINE
    1CASTING CYCLINDER2 MONTHES
    2PLATEN12 MONTHES
    3TIE BAR12 MONTHES
    4OTHER MECHANICAL PARTS12 MONTHES
    5HYDRAULIC COMPONENT12 MONTHES
    6ELECTRICAL ELEMENT12 MONTHES
    HOT CHAMBER DIE CASTING MACHINE
    1NOZZLE2 MONTHES
    2PLUNGER2 MONTHES
    3PLATEN12 MONTHES
    4TIE BAR12 MONTHES
    5OTHER MECHANICAL PARTS12 MONTHES
    6HYDRAULIC COMPONENT12 MONTHES
    7ELECTRICAL ELEMENT(Except heating band)12 MONTHES
    8GOOSENECK2 MONTHES
    9CRUCIBLE2 MONTHES
    NOTE :FOLLWING POINTS ARE NOT INCLUDED DURING WARRANTY TERMS
    1 、  MACHINE IS DAMAGED BY INCORRECT OPERATION;
    2 、  THE PLATEN AND TIE BAR ARE DAMAGED DUE TO THE UNPARALLEL MOLD MOUNTED
    ON THE MACHINE OR NET&BOLT OF TIE BAR IS REMOVED WITHOUT AUTHORIZATION;
    3 、  THE CONTACTION AREA BETWEEN MOLD AND PLATEN IS LESS THAN SPECIFIED
    INSTRUCTION IN USER MANUAL OR IRREGULAR PRACTICES OF BOLT CAUSE THE PLATEN
    TO BE DAMAGED;
    4 、  THE HYDRAULIC PARTS GOT DAMAGED AFTER USING POOR QUALITY HYDRAULIC OIL;
    5 、  LACK OF LUBRICATION OR DAILY MAINTENANCE, DURING THE MACHINE RUNNING;

    Die casting machine price

    As a die-casting machine manufacturer with nearly 20 years of experience, we can provide you with answers to questions about the price of die-casting machines.

    The price of a die casting machine depends on the size of the machine, whether it is a cold chamber die casting machine or a hot chamber die casting machine. The size of the die casting machine varies from 20 tons to 3000 tons, so the price varies greatly. A 20-ton machine costs as little as $15,000.00, while a 2,000-ton machine can cost more than $500,000.00.

    The above is just a simple machine price. If you want to produce products, the die casting machine must be matched with mold. The cost of the mold depends on the size and weight of the product and the degree of fineness, so the accurate price needs to be provided to customers with samples or drawings, and then professional manufacturers can judge.

    In addition, there are auxiliary machines with these two die-casting machines, which can be used to improve production efficiency, and buyers can confirm whether they need to purchase these auxiliary machinery according to their production needs, automatic sprayers, automatic take-out machines, automatic soup feeding machines, mould temperature machines, manipulators, vacuum machines, and so on.

    Some of these machines are used to improve the production efficiency of the machine, some are used to ensure that it can generally work in high-temperature weather, different models of die casting machines need different models of auxiliary machines to match, and the price is also different if the buyer confirms that they need to purchase auxiliary machines, professional manufacturers will buy die casting machines for buyers at the same time for buyers with the corresponding auxiliary machines, together quotation.

    Then, the buyer can get a quotation for the complete production line, including the die casting machine, mould, and auxiliary machine.

    I hope the above answers can help you.

    Efficient and effective die casting machine manufactures

    What are the advantages of die casting machine?

    The reason for choosing a die casting machine to cast parts is the relative simplicity of using die-casting technology to manufacture parts, with only four major steps, resulting in a lower incremental cost per product. It is particularly suitable for large quantities of small and medium-sized castings, so die casting produces more than any other casting process.

    Let’s talk in detail about the advantages of using a die-casting machine process: One of the main advantages of die casting machine is its speed. The die-casting machine can produce parts quickly, easily, and efficiently with minimal waste. This makes it an attractive option for mass production projects, as unit costs can be kept low. In addition, die casting can achieve exact details and surface finish, ideal for complex parts or items with complex shapes, and capable of mass production of thin-walled products with complex shapes. Therefore, there is almost no need for later finishing after the part is cast, which also helps to reduce costs. Third, die casting machine also has the advantage of producing smooth casting surfaces, and almost no machining is required after molding. The fourth is the die casting process can reduce or eliminate secondary machining operations and realize fully automatic work.

    In conclusion, die casting is a manufacturing process that can produce complex shapes with high precision. Faster and more efficient than other manufacturing processes. And the parts produced by the die casting machine are stronger and more durable than those made by other processes. Die casting provides manufacturers with an efficient way to produce large quantities of precision parts quickly. Die casting machine production is an excellent choice for those looking for high-quality parts at reasonable prices in a short period.

    Which type of die casting machine should you choose?

    You can select the die casting machine based on what metals you want to use.

    The specific type of die casting machine you will use depends on the particular metals you wish to use.

    If you are going to obtain zinc, tin, and lead castings,

    choose a hot chamber die casting machine

    Easy to suffer from corrosion

    It is more suitable for alloys with low melting temperatures and

    Proper fluidity.

    The high temperature used in casting aluminum and copper alloys

    It will shorten the life of hot chamber machines.

    Company:

    Ningbo Haichen Servo Information Technology CO., Ltd.

    Address:

    Add: BAIZHANG EAST ROAD, NINGBO CHINA

    E-mail:

    [email protected]

    Mobile/WhatsApp:

    +8613967897240

    Tel:

    +86-574-87762980

    Fax:
    +86-574-87768570

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