Plastic broom head making machine cost range from $50,000 to $200,000:
- Equipment cost
- Raw material cost
- Labor cost
- Maintenance cost
It is worth noting that material costs dominate in long-term expenditures.
To achieve the best production returns, it is necessary to match the specifications of the injection molding machine with the production target.
The production of plastic broom heads requires specialized machinery – injection molding machines.
Understanding the cost structure is essential for accurately calculating costs.
Plastic broom head making machine equipment costs
The acquisition cost of an injection molding machine is one of the main expenses.
The price of an injection molding machine for the production of plastic broom heads and the mold is about $10000-$100000.
Accounting for about 70% of the total investment of the injection molding department.
Tonnage definition
The tonnage of an injection molding machine usually refers to its maximum clamping force.
That is, the maximum clamping force of the mold clamping mechanism on the mold.
The size of the tonnage directly affects the scope of application and production efficiency of the injection molding machine.
Tonnage selection factors
The tonnage selection of injection molding machine needs to comprehensively consider product requirements, mold conditions, material characteristics and production batches.
The specific calculation formula is:
tonnage = maximum projection area of injection molded product × fluidity coefficient of material × safety factor.
Tonnage & Mold Size
Different tonnage injection molding machines are suitable for different sizes of broom head molds.
For example, HCK180 tons and HCK230 tons and other different tonnage injection molding machines.
If the tonnage is too small, it may lead to insufficient clamping force of the mold, resulting in failure.
Excessive tonnage can add unnecessary costs.
Plastic broom head Raw material cost
The raw material cost of the injection molding machine also accounts for a certain proportion of the total cost.
For products such as plastic broom heads, the raw materials are mainly plastic particles.
And their prices will be affected by market supply and demand and fluctuations in raw material prices.
Labor cost
Labor cost is also an important part of the cost of injection molding machine.
In some mold factories, labor, electricity and machine depreciation are the largest part of machine costs.
Maintenance costs
The maintenance and repair costs of the injection molding machine also need to be considered.
If it is not properly maintained, it may lead to severe wear and tear on the machine and increase the cost of repair.
In addition, the wear and tear of the injection molding machine is generally calculated on an 8-year cycle.
The energy consumption of an injection molding machine is an important part of operating costs.
Although the all-electric injection molding machine is more expensive to purchase.
It can save costs by reducing energy consumption in long-term use.
In addition, the energy consumption of the exhaust gas treatment plant is also an important factor.
Failure rate and repair cost
The failure rate and repair cost of an injection molding machine are affected by a variety of factors.
Such as whether the maintenance of the equipment is in place.
If it is not properly maintained, it may lead to problems such as hinge wear, broken screw heads.
And oil leakage, which can increase repair costs.
Haichen plastic broom head making machine
There are significant differences in performance and cost between injection molding machines of different tonnages.
Small tonnage injection molding machines are suitable for small molds and simple products, and have a lower cost.
But may not meet the needs of complex molds and high-viscosity materials.
Large-tonnage injection molding machines are suitable for large molds and complex products.
Although the cost is higher, but the production efficiency and product quality are higher.
Automation and intelligence
High-quality injection molding machines usually have a higher degree of automation and intelligent control functions.
Which can improve production efficiency and reduce maintenance costs.
The maintenance and operating costs of a plastic broom head injection molding machine depend on a variety of factors.
Including the choice of equipment, the establishment of a maintenance system, energy consumption, failure rate, and the level of automation and intelligence.
