The production of 1m large plastic pallets should use 2000 T to 3000 T large tonnage plastic pallet injection molding machine.Plastic pallets can be used for storage, loading and handling of goods, is one of the modern logistics and warehousing essential logistics equipment.
Due to the large volume of plastic pallets, the product thickness is high, and the weight is also large, which will inevitably make the mould size, injection weight and pressure demand is far greater than the general products.
So routinely we need to use 2000-3000t large machinery.
Plastic Pallet Injection Molding Machine Types
The types of plastic pallet injection Molding machines come in different sizes designs and production processes.
The main use of injection Molding machines to produce plastic pallets include:
- Plunger injection machine
- Screw-type plastic pallet injection machine
- Two plate type large injection Molding machine
- Plastic pallet servo-driven injection Molding machine
- Multi-component injection machine
Plunger type injection machine:
Plastic is injected into the cavity through the plunger and a certain pressure is maintained to form the plastic pallet products.
Screw type plastic tray injection machine:
Strengthen the mixing and plasticising process by using the shearing effect of the screw to improve the quality of plastic pallets.
Two plate type large injection Molding machine:
Suitable for large and deep cavity injection Molding products, such as plastic pallets and other barrel type products.
Plastic tray servo-driven injection Molding machine:
With high precision, energy saving and other characteristics.
Can accurately control the automatic production of plastic pallet products.
Multi-component injection Molding machines:
Combine different materials or dyes to produce high quality plastic parts.
Each of these injection Molding machine types has its own characteristics and is suitable for different production needs and material characteristics.
The details of each plastic pallet product and the purpose for which it is designed need to be carefully analysed in order to select the most suitable type.
How to choose different sizes of plastic pallet injection Molding machine
The size and Molding details of the product are key factors when choosing between different sizes of pallet injection Molding machines.
It is important to double check the following six aspects to verify:
- Pallet injection mould size and weight
- Pallet plastic material and quantity
- Molding requirements
- Cooling system design
- Energy consumption and efficiency
- Equipment specification
Pallet injection mould size and weight:
Select a suitable injection Molding machine based on the size and weight of the pallet mould.
Make sure the pallet mould can be installed on the injection Molding machine and produce qualified products stably.
Pallet plastic material and quantity:
When choosing the pallet injection Molding machine, you need to consider the type and quantity of plastic used to meet the Molding requirements.
Molding requirements:
Including quality conditions, production speed, etc. These factors will affect the choice of injection Molding machine.
Cooling system design:
Reasonable cooling system design is essential to improve production efficiency and ensure product quality.
CAE technology can help optimise the cooling system design and shorten the Molding cycle.
Energy consumption and efficiency:
Choosing an injection Molding machine with high efficiency and low energy consumption can significantly reduce production costs.
HCK2500 large pallet injection Molding machine consumes nearly 50% less energy and is nearly 30% more efficient than ordinary models.
Equipment specification:
According to the specific size and shape of the pallet, choose the injection Molding machine with corresponding clamping force and platen size.
By considering the above factors, you can choose injection Molding machines suitable for the production of different sizes of pallets to ensure production efficiency and product quality.
Advantages of servo plastic pallet injection molding machine
Plastic pallets are large injection moulded products with high energy requirements.
And the automated and precise energy-saving function of servo system can save huge energy in long-term industrial production.
Servo pallet injection Molding machine has the following advantages:
- Servo pallet injection Molding machine energy saving and high efficiency
- High precision control
- Extended equipment life
- Reduced floor space
- High degree of automation
- Green technology
Servo pallet injection Molding machine is energy-saving and efficient:
Servo pallet injection Molding machine through the combination of servo motor and hydraulic system.
Higher energy efficiency and lower energy consumption are achieved.
Compared with the traditional hydraulic injection Molding machine energy saving effect is remarkable, energy consumption can be reduced by more than 60%.
High precision control:
The servo system can achieve fast response and high precision pressure and speed control.
Improve the stability of the Molding process and product quality.
Extended equipment life:
Servo drive technology reduces mechanical wear.
Extends machine and mould life, typically by 15-20 years.
Reduced footprint:
Compact design allows servo pallet injection Molding machines to occupy a smaller footprint, making them suitable for production environments with limited space.
High degree of automation:
The servo system supports a high degree of automated operation, which reduces labour costs and improves production efficiency.
Green technology:
Servo pallet injection Molding machine adopts green technology, which reduces the pollution in the production process and meets the environmental protection requirements.
Haichen’s servo pallet injection Molding machine section has evolved after years of design advancement to provide customers worldwide with perfect overall solutions for large plastic pallet production lines of more than 1m.
