Injection molding position sensor installation specification includes install location, fix method, sensor and mold coordination, etc.
The installation specifications of injection molding machine position sensors involve many aspects, including installation location, fixing method, sensor type and its coordination with mold and injection machine.
1. Injection molding position sensor installation specification: Position sensor installation location
The position sensor usually installs on the fixed plate of the injection molding machine, while the actuator installs on the moving plate. This design ensures that the distance between the sensor and the actuator remains constant, thereby improving measurement accuracy.
The sensor installation location should avoid being close to the gate of the mold or the end of the process to ensure that the measured cavity pressure signal is accurate.
2. Injection molding position sensor installation specification: Installation and fixing method
During installation, the sensor need fix on the fixed plate of the injection machine, and the relative position of the sensor and the detection gear must be accurate to ensure measurement accuracy.
When installing the sensor, it must use appropriate bolts and locking agents. And the size of the installation position must meet standard requirements.
3. Injection molding position sensor installation specification: Installation steps
Prepare the installation location and ensure that the size of the sensor holder matches the size of the mount.
Install the sensor to the holder and tighten it with bolts thus to ensure the stability of the installation location.
Use locking agent to fix the bolts to prevent loosening.
4. Sensor and mold coordination
During mold installation, it is necessary to ensure that the mold positioning ring is consistent with the mold size and fix the mold to the injection molding machine by tightening bolts.
If the mold does not have a positioning ring, the coaxiality of the mold and the injection molding machine can be ensured by adjusting the depth of the mold gate and the height of the nozzle.
5. Safety and protection
The injection molding machine equips with a guard locking device to prevent accidental contact with the sensor during operation.
After installation, check whether the connection between the sensor and the mold is firm to ensure that it will not loosen or be damaged during production.
6. Other precautions
The sensor installation location should be away from the hydraulic system to avoid hydraulic oil leakage affecting the normal operation of the sensor.
During the installation process, the sensor should be protected from mechanical shock or vibration to avoid damage to the sensor.
The installation of the injection molding machine position sensor must be strictly in accordance with the specifications, including selecting the appropriate installation location, fixing method and sensor type, and ensuring the precise matching of the sensor and the mold to ensure measurement accuracy and the safety of equipment operation. In addition, safety protection measures should be taken during the installation process to avoid accidents.
Haichen injection molding machine
Haichen is one Chinese injection molding machine manufacturer. Our servo energy saving injection molding machines quality under CE safety standards certificated.
Haichen have rich experience of producing plastic products, with successfully cases for your reference. We can supply complete production line as per customer’s specific demand.
Consider the above. You can choose a suitable plastic injection molding machine and mold to ensure product’s quality and production efficiency.
